Food Industry
We pay more attention...
Protecting your company’s reputation, and ensuring the quality, safety and legality of your products is easier when your lab provides more than a result. That is why we provide data management systems, support in technical investigations, decisions and planning, training in hygiene, auditing, HACCP and data interpretation as well as fast and accurate testing.
We pay more attention to Testing
We give our customers a variety of UKAS accredited test methods from which to choose. Different technologies are available so that you can make informed choices on the right methods to use. ISO, ELISA and PCR methods are all offered to give you results fit for purpose
Traditional Microbiology – (ISO methods)
Reporting for statutory testing or legal disputes requires internationally recognised methods. We understand the importance of having these methods available for those occasions when indisputable reporting is required.
Which method to choose? (Click to expand / collapse)
Advantages / Disadvantages Traditional Methods Written by A. Crispin Philpott
TESTING: A Summary Profile of Pathogen Detection Technologies (April/May 2009)
Dating to the earliest days of microbiology, cell culture detection and recovery methods for pathogens have evolved in complexity, selectivity and effectiveness since the late 19th century. To the extent that they ideally produce a visible bacterial colony as their endpoint, cell culture methods have long been considered the gold standard of microbiology.
In brief, the method involves the suspension of a sample in solution; the preparation of an optimal bacterial growth medium with appropriate nutrients, pH level and metabolic indicators; the mixing or plating of the sample and media in a petri dish, tube or similar vessel; the incubation of the mixture at an ideal bacterial growth temperature for a prescribed period of time; and finally, a quantitative assessment of the presence or absence of countable bacterial colonies. Adjustments to any of the above method components—nutrients, pH level, indicators, incubation time or temperature—may be made to alter the selectivity and outcome of the assay. Fastidious bacterial targets, such as Listeria spp., may require multiple enrichments and platings in a variety of selective media to reduce competitors and enable recovery of the organism.
From the standpoint of speed, cell culture methods may require from several days to a week or more to generate confirmed and actionable test results. In terms of accuracy, many are considered official, confirmatory and/or gold standard procedures—that is, a visible colony of the target organism is produced. The ease-of-use of cell culture methods is arguable. A trained lab technician, exercising good laboratory practices (GLPs), is needed for the sample and media preparations, the multiple test manipulations and the interpretation of results.
PCR – (Polymerase Chain Reaction – DNA detection) Next day reporting
PCR is the latest technology available to food manufacturer’s in their fight against food poisoning bacteria. It makes possible:
- A positive release on short shelf-life foods
- No product recalls
- Increased monitoring efficacy – (8 hour turn around on listeria swab testing)
- UKAS, TESCO and M&S approved
Which method to choose? (Click to expand / collapse)
Advantages / Disadvantages PCR Technology written by A. Crispin Philpott
TESTING: A Summary Profile of Pathogen Detection Technologies (April/May 2009)
In 1983, while a chemist with Cetus Corporation, Nobel Prize laureate Kary Mullis perfected the polymerase chain reaction (PCR), ushering in a diagnostic revolution in molecular biology. PCR technology is based on the use of heat-resistant polymerase from (Thermophilus aquaticus Taq) for the exponential amplification of target DNA sequences that have been captured by primers specific to the target’s DNA.
In brief, the procedure involves the following four steps: denaturation, annealing, amplification and detection. Via high heat in a thermocycling instrument, the sample’s DNA is denatured, or split into single strands. The primer, with the target’s specific DNA sequence, anneals or binds to the single DNA strand if the target sequence is present during a cooling phase. The Taq polymerase causes exponential amplification or replication of the bound DNA sequence with additional thermocycling. The detection of the amplified target DNA can be achieved through various methods, including agarose gel electrophoresis and melting curve analysis of intercalating dyes. Single-cell detection is dependent upon sample enrichment to a target level of 104. Therefore, as with ELISA, the speed of PCR technology is determined by the target and duration of sample enrichment, which currently ranges from eight to 48 hours. PCR accuracy compares favorably with official cell culture methods and may arguably be better, given the technology’s highly specific DNA basis. A number of PCR-based offerings have received AOAC approval.
ELISA – (enzyme-linked immunosorbent assay – antibody detection) 48 hour negative reporting
Affordable rapid testing for known pathogens 50% faster turnaround than ISO methods and less expensive
UKAS, TESCO and M&S approved
Which method to choose? (Click to expand / collapse)
Advantages / Disadvantages ELISA Technique written by A. Crispin Philpott
TESTING: A Summary Profile of Pathogen Detection Technologies (April/May 2009)
The award-winning work of Philip Perlmann and Eva Engvall on immunoassays in 1970 at the University of Stockholm enabled the emergence one decade later of commercially available, enzyme-linked immunosorbent assay (ELISA) technology for rapid foodborne pathogen detection. Based on antigen/antibody-binding affinity, the most common application of ELISA technology is the “sandwich assay.” Antibodies with high specificity to the target pathogen are anchored to a surface—for example, the sides of a micro-titer well. The food or environmental sample to be assayed is placed in solution and dispensed into the well. If the target antigen is present, it will bind to the affixed antibody. After the sample is rinsed away, the antigen bound to the fixed antibody remains. Antibodies that are conjugated with an enzyme are then added to the well. If the target antigen is present on the bound antibody, then the conjugated antibody will bind to that complex, forming an “antibody-antigen-antibody sandwich.” The unbound, conjugated antibody is rinsed away and a substrate is added to the well. If the enzyme linked to the second antibody is present, then a colorimetric or fluorescent reaction will occur. The intensity of this signal determines the presence or absence of the target in the original sample—a positive or negative test result.
The detection limit of the ELISA method is in the neighborhood of 104–106. In order to detect a single target cell, the sample must be enriched prior to screening, elevating the target to a detectable level. Depending on the target organism, enrichment procedures currently run from eight to 48 hours. Therefore, the speed of ELISA technology is determined by the target and the duration of the sample enrichment.
The technology’s accuracy compares favorably with official cell culture methods according to method approvals granted by the Association of Analytical Communities (AOAC INTERNATIONAL). The incidence of false-positive results may be marginally higher due to cross-reactivity with non-target organisms.
See whole article on Food Safety by A. Crispin Philpott.
We pay more attention to the data to deliver to you information
We understand what you buy from us is information which helps you to do your job more effectively. We feel it is our responsibility to deliver this information to you in an instantly usable form, giving you time to be in production preventing problems not behind a computer screen finding them. That is why we developed a complete data delivery system for total quality management.
Our data management tool does trending for you. Your weekly, monthly and annual reports to customers, boards and auditors are created at a touch of a button.
Ad hoc reporting is made easy through intuitive filtering choices and an export function.
The system provides Technical and Operations Directors instant access to overall operations statistics. For companies with multiple sites, information can be gathered at a central location so that data analysis can be performed across the different factories.
The sample registration portion is fast and reliable utilising bar codes and drop down lists to assist QA’s get their samples away to the lab fast – making more time available to concentrate on the more important parts of their job.
Our information management system has reduced our client’s testing spend by eliminating unnecessary duplicates. It will alert QA’s of scheduled testing (i.e. monthly, number of samples per month, etc) thus saving their time manually checking sample schedules. It will even forecast spend over weeks, months and quarters.
We pay more attention to you and your needs...
Sample Scheduling
Express Microbiology only employs highly qualified microbiologists, who can assist in the interpretation and utilisation of the data. We have been assisting Technical Managers and quality assistants with general technical questions and activities like, training in sampling procedures, setting up testing schedules and trending results for over ten years.Training Courses
We offer both bespoke on site training as well as hold several open workshops throughout the year to share knowledge with our customers. Training courses are given in
Hazard Analysis Critical Control Points - HACCP [programme]
British Retail Consortium Global Standard for Food Safety - BRC [programme]
Food Hygiene – [programme]
Microbiology – [programme]
Technical Expertise
HACCP – Hazard Analysis Critical Control Points
Currently we have two advanced HACCP trainers and three consulting microbiologists who can assist at all levels of your quality management system. We can act as interim or part time Technical Managers, sit on HACCP teams as the resident expert in microbiology and help with investigative work.
BRC – British Retail Consortium
Our BRC approved third party auditors can assist help you meet all BRC requirements and achieve an A rating in your audits. They can also act as interim or part time technical managers, sit on HACCP teams as the resident expert in microbiology and help with investigative work.
Sample Transport and Materials
Four temperature controlled vans (ambient, chilled or frozen can be accommodated) travel throughout Scotland every day. Our centrally located lab can receive samples from all of mainland Scotland the same day guaranteeing samples are tested on day of collection minimising all delays in reporting results and preserving sample integrity.
Our operators are all trained in correct sampling procedures so can offer a complete sampling service where needed.
All laboratory grade sampling materials are provided with instruction sheets for proper handling to ensure accurate results.
Chemistry Testing
We can handle all chemistry commitments with the same level of service described above through our partnership with UKAS accredited chemistry testing labs. Please enquire about pricing, accreditation and service at enquiries@expressmicrobiology.co.uk .
T: 01506 845 405 E: info@expressmicrobiology.co.uk